Triton Alloys which developed the first recent wear resistant plates. BHN is also known as a wear plate. This fact is particularly interesting for industries that pit gravel and sand as for illustration bucket. Surface ground BHN 600 Plates. BHN plates or steel line are used in a lot of applications where friction between two part and materials creates squalor. It is expendable items that are used to avoid excessive wear or harm to exclusive equipment.
BHN 600 is a quench and tempered martensitic wear plate for great with a typical hardness of 600 Brinell. The BHN 600 offers an exceptional combination of weldability, resistance, and roughness and is the only wear plate on the market to arrive at a hardness of 600 Brinell.
The BHN 600 represents an extensive step in the development of four elevated mills rolled quenched and tempered wear opposed to plates. Production of BHN 600 needs access to an optimal and accurate procedure control in every step of manufacturing. Indifference to the other BHN weal plates, the BHN 600 is intended only for wear applications and is not deliberate for structural use.
The BHN 600 is delivered in as quenched and tempered situation and must not be used at service temperatures more than 250ᵒC. The BHN 600 is today abounding in thicknesses and width. To optimize the weldability and machining performance two chemical compositions have been selected to cover up the present thickness range. If uncovered to sliding wear from very hard abrasives, of about 900-1000 a considerable increase in wear life can be achieved if with a wear plate of 600 Brinell.
Brand
|
Manufacture/Co
|
HARDNESS RANGE
|
C.E.V. Typical Values
|
Values for BHN 500
|
Thk: 10 – 20
|
||
QUARD 400
|
DUFERCO
|
370-430
|
0.42
|
JFE EVERHARD 360LE
|
JFE STEEL CORPN.
|
360-430
|
0.38
|
SUMIHARD K400
|
SUMITOMO METALS
|
400-440
|
0.46
|
ABRAZO 400
|
TATA UK LTD.
|
360-430
|
0.43
|
DILLIDUR 400V
|
DILLINGER HUTTE
|
370-430
|
0.43
|
XAR 400
|
THYSSEN KRUPP
|
370-430
|
0.43
|
BRINAR 400
|
ILSENBURGER GROBBLECH
|
360-430
|
0.48
|
FORA 400
|
INDUSTEEL
|
360-430
|
0.48
|
HARDPLAST 380
|
ISD HUTA
|
360-430
|
0.56
|
NICRODUR 400
|
ACRONI
|
360-430
|
0.56
|
CREUSABRO 4800
|
INDUSTEEL
|
360-430
|
0.48
|
WELHARD 400
|
NSC/JAPAN
|
400-440
|
0.46
|
BIS Plate 320
|
Bisalloy Steels Pty Ltd
|
320-360
|
0.4
|
BIS Plate 400
|
Bisalloy Steels Pty Ltd
|
370-430
|
0.4
|
BIS Plate 450
|
Bisalloy Steels Pty Ltd
|
425-475
|
0.48
|
Rockstar 400
|
Essar Steel India Ltd.
|
370-430
|
0.45
|
Rockstar 450
|
Essar Steel India Ltd.
|
425-475
|
0.52
|
Rockstar 500
|
Essar Steel India Ltd.
|
450-540
|
0.6
|
Abrex 400
|
NSSMC
|
360-440
|
0.4
|
Abrex 450
|
NSSMC
|
410-490
|
0.5
|
Abrex 500
|
NSSMC
|
450-550
|
0.55
|
Abrex 600
|
NSSMC
|
550-650
|
0.73
|
Due to the life of BHN 600, the objective is not simply to replace wear plates of less hardness, but also to substitute wear opposed to products like hard facing. Below small aspects and consequences are known on white iron chromium castings, overlay plates/ hard facing and stoneware used in applications exposed to heavy wear.
How does BHN 600 perform
Resistance to abrasive wear is not an intrinsic to abrasive wear is not an essential
material property; it depends on the application. Materials that show superior abrasion
resistance below one set of conditions might achieve poor results under dissimilar
conditions. Selecting material is complex; require wear know-how and the thought of
practical issues like application design, preservation routines, workshop necessities, and
material and fabrication costs.
In common, BHN 600 shows a somewhat lesser wear resistance compared to these types of wear-resistant materials. But below certain conditions, BHN 600 shows a wear conflict equivalent to or improved than chromium carbide-rich castings and hard opposite deposits.
When considering function, wear battle is not the only factor in terms of solidity or fraction of hard chromium carbides that determine where presentation part. Material crack inclination also plays a part. In this case, BHN 600 offers an impact roughness that exceeds the toughness of white iron castings, ceramics, and overlay and hard opposite deposits.
Testing’s: Various good quality test given high importance’s to make sure the quality of equipment like PMI/IGC test, flare test/satisfying test, chemical/mechanical test, Hydrostatic test/Radiography, pit resist test, Micro test/Macro.
Documentation: Commercial invoice, NABL test report, specification guide, , packing list like net and gross weight, quantity and marks and number, fumigation certificates, MTC report in accordance EN 10204 3.1 or 3.2 and guarantee letter.
Certificate origin, raw material test report, mill test report, , attested certificate by suppliers quality assurance plan, heat treatment charts are also offered.
Packaging: When the instance comes to the delivery of BHN 600 Plates, the dealer guarantees in supply the item by carefully packaging it uses effectual techniques like; made of wood crates/pallets boxes, cardboard box, and Shrink-wrapped.
Item | Abrasion Resistant Plate |
---|---|
Material | BHN 600, SUMIHARD, BRINAR, DUROSTAT, DILLIDUR, JFE EVERHARD. |
Thickness | 3 - 200mm |
Width | 500 - 3000mm |
Length | 1000 - 12000mm |
Heat Treatment | N, Q+T |
Surface Paint | EP, PE, HDP, SMP, PVDF |
Plate |
C |
Si |
Mn |
P |
S |
Cr |
Ni |
Mo |
B |
CEV |
CET |
thickness mm |
max % |
max % |
max % |
max % |
max % |
max % |
max % |
max % |
max % |
typv |
typv |
8-30 |
045 |
0.7 |
1.00 |
0.015 |
0.01 |
1.2 |
2.5 |
0.8 |
0.004 |
0.73 |
0.55 |
(30)-50 |
0.47 |
0.7 |
1.00 |
0.015 |
0.01 |
1.2 |
2.5 |
0.8 |
0.004 |
0.84 |
0.59 |
Thickness (mm) | 8.00 - 24.99 | 25.00 - 65.00 |
Max CET(CEV) | 0.58 (0.76) | 0.61 (0.87) |
Grade |
Mechanical Property |
Charpy V Impact Test |
||
HADOX 600 |
HBW |
Elongation |
Degree |
longitudinal |
Min Mpa |
Min % |
-40 |
J |
|
570-640 |
10 |
20 |
Brand | Manufacture/Co | Country |
QUARD 600 | DUFERCO | Belgium |
JFE EVERHARD 360LE | JFE STEEL CORPN. | Japan |
SUMIHARD K400 | SUMITOMO METALS | Japan |
ABRAZO 600 | TATA UK LTD. | UK |
DILLIDUR 400V | DILLINGER HUTTE | Germany |
XAR 600 | THYSSEN KRUPP | Germany |
BRINAR 600 | ILSENBURGER GROBBLECH | Germany |
FORA 360 | INDUSTEEL | Belgium |
FORA 600 | INDUSTEEL | Belgium |
HARDPLAST 380 | ISD HUTA | European |
NICRODUR 600 | ACRONI | Europe |
CREUSABRO 4800 | INDUSTEEL | Belgium |
WELHARD 600 | NSC/JAPAN | Japan |
SWEBOR 600 | SWEBOR STAL | Sweden |
BIS Plate 320 | Bisalloy Steels Pty Ltd | Austrelia |
BIS Plate 600 | Bisalloy Steels Pty Ltd | Austrelia |
Rockstar 600 | Essar Steel India Ltd. | India |
Algo Tuf 400F | Essar Steel India Ltd. | India |
Abrex 600 | NSSMC | Japan |
Wearalloy 600 | Ford steel | USA |
Hardwear 400F | Arcelor Mittal. | Luxembourg |
Roc 600 | Arcelor Mittal. | Luxembourg |
ROCKHARD 600 | JINDAL | INDIA |
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Cutting
Forming Drilling / Machining
Grinding
Testing
BHN 600 Plates
US $900-3000 / Metric Ton( FOB Price)
Wear Resistant BHN 600 Plates
US $605-629 / Metric Ton( FOB Price)
BHN 600 Abrasion Resistant Plates
US $2100-5100 / Metric Ton( FOB Price)
BHN 600 High Strength Plates
US $500-800 / Metric Ton( FOB Price)
BHN 600 Brinell
US $560-670 / Ton( FOB Price)
BHN 600 HR Plates
US $900-2400 / Ton( FOB Price)
Machine building
Pylons and other architectural structures
Lifting and mobile equipment
Construction of bridges
Wearing plates
Framework structures
Crane booms
Rail cars
Stone or iron chutes
Truck frames
Containers
Vehicles and transport equipment
Steel constructions
Anti drill plates such as security doors, shot blasting equipment and tumbling machine