What is an Abrasion Resistant Steel Plate?
An abrasion resistant steel plate is a wear-resistant steel product designed to withstand friction, impact, and sliding wear in demanding industrial environments. Its high hardness helps reduce surface wear and extend service life when equipment is exposed to abrasive materials and repeated mechanical stress. These plates are commonly supplied in quenched and tempered conditions and are available in different hardness levels and specifications. BHN wear resistant plates, including BHN 400 plates, are selected where a balance of hardness and toughness is required, while grades such as ABREX and QUARD may be used where applicable.
Abrasion resistant hot rolled plates are commonly used for equipment subjected to continuous abrasion and impact. Depending on availability and product requirements, the range may include abrasion resistant steel sheets and plates, ROCKSTAR plates, and ROCKHARD plates. Customers looking for abrasion resistant steel plate suppliers in Mumbai, India can select material according to grade, hardness, thickness, dimensions, and application requirements. An abrasion resistant steel plate stockist in Mumbai can support local requirements, while abrasion resistant steel plate suppliers in India can fulfill broader industrial and project requirements.
An abrasion resistant steel plate is a wear-resistant steel product designed to withstand friction, impact, and sliding wear in demanding industrial environments. Its high hardness helps reduce surface wear and extend service life when equipment is exposed to abrasive materials and repeated mechanical stress. These plates are commonly supplied in quenched and tempered conditions and are available in different hardness levels and specifications. BHN wear resistant plates, including BHN 400 plates, are selected where a balance of hardness and toughness is required, while grades such as ABREX and QUARD may be used where applicable.
Abrasion resistant hot rolled plates are commonly used for equipment subjected to continuous abrasion and impact. Depending on availability and product requirements, the range may include abrasion resistant steel sheets and plates, ROCKSTAR plates, and ROCKHARD plates. Customers looking for abrasion resistant steel plate suppliers in Mumbai, India can select material according to grade, hardness, thickness, dimensions, and application requirements. An abrasion resistant steel plate stockist in Mumbai can support local requirements, while abrasion resistant steel plate suppliers in India can fulfill broader industrial and project requirements.
Abrasion-resistant steel plates are high carbon alloy steel sheets, providing superior resistance to impact and sliding abrasion. The high carbon content increases toughness and hardness, making them ideal for situations requiring high abrasion and impact resistance. These plates also contain a percentage of manganese, ensuring enhanced durability and toughness. Through tempering and quenching, they acquire an impact-resistant and durable surface.
The plates are forged with tempering and quenching forged steel ingots and blocks.
This process transforms the grain structure to increase toughness and formability. These AR plates are used in conditions where wear and abrasion are major concerns. Quenching is done at temperatures of around 1,500 - 1,650 degrees F and rapidly cooled with water, while tempering is performed at approximately 300-700 degrees F and cooled at normal air temperatures.
These plates offer good machinability, formability, and durability. They can withstand harsh climatic conditions and provide long-term functionality.
Fabrication Details: Triton Alloys, a leading supplier, and exporter of abrasion-resistant steel plates, strives to provide quality products to its esteemed patrons. The company ensures a global standard product with qualified professionals and dedicated workmanship. High-quality raw materials sourced from reputed vendors are used in the fabrication process, and the latest technology and tools are employed to design accurate dimensional products. Customer satisfaction is prioritised, and products with valuable services are offered at a nominal price. The company's wide distribution network ensures the timely delivery of products in diverse ranges, sizes, dimensions, grades, and shapes as per client requirements. The entire production process adheres to the industry's set norms and standards.
Testing and Quality Checks: Stringent quality checks and testing procedures are conducted at various production levels. These include hardness tests, mechanical tests, IGC tests, chemical analysis, flaring tests, tensile strength tests, flattening tests, pitting resistance tests, PMI tests, and macro and micro tests. These tests ensure the product's quality and are performed under strict supervision.
Test Certificates: Approved test certificates are provided to buyers to prove the product's quality and durability. These certificates include raw material test certificates, 100% radiography test reports, and third-party inspections.
Documentation: Reliable documentation is facilitated during shipping, including fumigation certificates, heat treatment charts, quality assurance plans, commercial invoices, and guarantee letters.
Packaging and Marking Details: Top-class packaging materials, such as wooden cartons, boxes, cases, and pallets, protect the products during shipping and prevent rust and damage. The products are appropriately marked with grade, trademark, size, and lot numbers.
Overall, Triton Alloys' commitment to quality & customer satisfaction makes them a trusted provider of abrasion-resistant steel plates.
Abrasion Resistant Plate Properties
What Sizes and Thicknesses Are Available?
Abrasion resistant steel plates are available in different thicknesses, widths, and lengths depending on the grade and manufacturer. Triton Plates lists thicknesses from 3 to 200 mm, widths from 500 to 3,000 mm, and lengths from 1,000 to 12,000 mm. Availability of specific dimensions depends on the selected material and order requirements.
Specification
How Do You Choose the Right Abrasion Resistant Steel Plate Grade?
Select the grade according to the type and severity of wear, impact conditions, required hardness, plate thickness, and fabrication requirements. AR400 may suit moderate wear, while higher hardness grades such as AR500 and AR600 are used for more severe abrasive conditions. The final choice should also consider toughness and fabrication requirements.
What Are Abrasion Resistant Steel Plates Used For?
Abrasion resistant steel plates are used for components exposed to friction, impact, and abrasive materials. Typical applications include crushers, hoppers, chutes, conveyor systems, dump truck bodies, earthmoving equipment, and wear liners. Their high hardness makes them suitable for equipment operating under demanding material-handling and heavy-duty service conditions.
What Industries Use Abrasion Resistant Steel Plates?
Abrasion resistant steel plates are used across industries where equipment is exposed to abrasive materials and heavy wear. Common sectors include mining, cement, construction, material handling, earthmoving, and heavy engineering. Typical applications include crushers, conveyor systems, hoppers, chutes, bucket liners, dump bodies, and other wear-prone equipment components.
Abrasion Resistant Plate Properties
|
Thickness
|
Width
|
Length
|
|
4
|
2000
|
6000
|
|
5
|
2000
|
6000
|
|
6
|
2000
|
6000
|
|
6
|
2500
|
6000
|
|
8
|
2000
|
6000
|
|
8
|
2500
|
6000
|
|
10
|
2000
|
6000
|
|
12
|
2000
|
6000
|
|
15
|
2000
|
6000
|
|
16
|
2000
|
6000
|
|
20
|
2000
|
6000
|
|
25
|
2000
|
6000
|
|
32
|
2000
|
6000
|
|
40
|
2000
|
6000
|
|
50
|
2000
|
6000
|
|
60
|
1800
|
3400
|
Specification
| Item | Abrasion Resistant Plate |
|---|---|
| Material | BHN, SUMIHARD, BRINAR, DUROSTAT, DILLIDUR, JFE EVERHARD. |
| Thickness | 3 - 200mm |
| Width | 500 - 3000mm |
| Length | 1000 - 12000mm |
| Heat Treatment | N, Q+T |
| Surface Paint | EP, PE, HDP, SMP, PVDF |
Abrasion resistant Plates Country Origin Make
| Brand | Manufacture/Co | Country |
| QUARD 400 | DUFERCO | Belgium |
| JFE EVERHARD 360LE | JFE STEEL CORPN. | Japan |
| SUMIHARD K400 | SUMITOMO METALS | Japan |
| ABRAZO 400 | TATA UK LTD. | UK |
| DILLIDUR 400V | DILLINGER HUTTE | Germany |
| XAR 400 | THYSSEN KRUPP | Germany |
| BRINAR 400 | ILSENBURGER GROBBLECH | Germany |
| FORA 360 | INDUSTEEL | Belgium |
| FORA 400 | INDUSTEEL | Belgium |
| HARDPLAST 380 | ISD HUTA | European |
| NICRODUR 400 | ACRONI | Europe |
| CREUSABRO 4800 | INDUSTEEL | Belgium |
| WELHARD 400 | NSC/JAPAN | Japan |
| SWEBOR 400 | SWEBOR STAL | Sweden |
| BIS Plate 320 | Bisalloy Steels Pty Ltd | Austrelia |
| BIS Plate 400 | Bisalloy Steels Pty Ltd | Austrelia |
| Rockstar 400 | Essar Steel India Ltd. | India |
| Algo Tuf 400F | Essar Steel India Ltd. | India |
| Abrex 400 | NSSMC | Japan |
| Wearalloy 400 | Ford steel | USA |
| Hardwear 400F | Arcelor Mittal. | Luxembourg |
| Roc 400 | Arcelor Mittal. | Luxembourg |
| ROCKHARD 400 | JINDAL | INDIA |
Frequently Asked Questions
Abrasion resistant steel plates have a hardened surface layer to help protect against wear and abrasion from friction, impact and rolling or sliding contact. High hardness levels are achieved, as in conventional steel plates, but with retention of toughness, thus significantly increasing service life in severe wear environments compared to normal steel plates.
Triton Alloys carries AR400, AR500, and AR600 grades, with Brinell hardness from 360 to 600 HB. Lengths of up to 10,000mm, thickness from 6 mm to 100 mm, and widths of up to 3,045mm, 3,000mm and 3,050mm with standard or tailored size.
Abrasion resistant steel plates are used by the mining, cement, material handling and construction industries for liner plates for hoppers, chutes, hoppers, bucket liners and crushers, in addition to earthmoving machinery, conveyor systems, dump truck bodies, and dump bodies. These steels are manufactured by earthmoving machinery, conveyor belts, dump truck bodies, and so on to guard apparatuses from the onslaught of continual abrasive wear.
AR400 is good for medium impact; AR500 is for high impact sliding wear. Verify the chemical composition, hardness test reports and mill certificates. ISO 9001 certification and third party inspection reports (IBR, TPI) ensure material traceability even prior to procurement.
The carbon concentration in the abrasion resistant plates is between 0.2 and 0.3%, while manganese, chromium and boron are added to aid hardenability. Ultimate tensile strength: 1250-1550 MPa, providing longer service life, less downtime, and fewer replacements in abrasive environments.
Abrasion resistant Plates Country Origin Make
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We Offers Following Processing for Abrasion Resistant Sheets & Plates
Cutting
Forming Drilling / Machining
Grinding
Testing
Price List of Abrasion Resistant Plates
Abrasion Resistant Plates
US $900-3000 / Metric Ton( FOB Price)
Wear Resistant BHN Plates
US $605-629 / Metric Ton( FOB Price)
Abrex Abrasion Resistant Plates
US $2100-5100 / Metric Ton( FOB Price)
ROCKHARD High Strength Plates
US $500-800 / Metric Ton( FOB Price)
Abrasion Resistant Brinell
US $560-670 / Ton( FOB Price)
Abrasion Resistant HR Plates
US $900-2400 / Ton( FOB Price)
Applications of Abrasion Resistant Plates
Machine building
Pylons and other architectural structures
Lifting and mobile equipment
Construction of bridges
Wearing plates
Framework structures
Crane booms
Rail cars
Stone or iron chutes
Truck frames
Containers
Vehicles and transport equipment
Steel constructions
Anti drill plates such as security doors, shot blasting equipment and tumbling machine
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